NAVFAC Design-Build Model Request for Proposal - Test

C10 GENERAL

C10 1.1 DESIGN GUIDANCE

Provide the design and installation in accordance with the following references.  This Performance Technical Specification (PTS) adds clarification to the fundamental requirements contained in the following Government Standards.  The general requirements of this PTS section are located in PTS Section Z10, General Performance Technical Specification.

Industry standards, codes, and Government standards that are referenced in the section text that are not found in the Unified Master Reference List (UMRL) in the Construction Criteria Base (CCB) at the Whole Building Design Guide Website, are listed below for basic designation identification.  Comply with the required and advisory portions of the current edition of the standard at the time of contract award.

C10 1.1.1 Industry Standards and Codes

Sealant, Waterproofing & Restoration Institute

C10 1.1.2 Government Standards

UNIFIED FACILITIES CRITERIA (UFC)

UFC 1-200-01, General Building Requirements

UFC 3-100-10N, Architecture

UFC 3-120-10, Interior Design

C10 1.2 PERFORMANCE VERIFICATION AND ACCEPTANCE TESTING

Verification of satisfactory interior construction assemblies' performance shall be via Performance Verification Testing, as detailed in this section of the RFP.  Provide special tests and special inspections in accordance with UFGS Section 01 45 00.05 20, Design and Construction Quality Control.  The Contractor shall pay the cost of all testing.

C10 1.2.1 Slump and Compressive Strength Tests for Grout

Slump between 8 and 11 inches (200 and 275 mm).  Provide minimum grout strength of 2000 PSI in 28 days, as tested per ASTM C 1019.

C10 1.2.2 Door Closure Field Test for Demountable Partitions, Retractable Partitions, Operable Panels, and Accordion Partitions

Perform a flashlight test of all joints in partitions and partition to wall, floor, and ceiling.  No light from a flashlight shall be visible from the opposite side of the partition.  Adjust partition at locations where light is visible, and re-test.

C10 1.2.3 Field Test for Sprayed Fire-Resistive Materials

A qualified testing and inspection agency shall be engaged to prepare testing and adhesion reports to test for bond strength.  Bond strength shall be tested per ASTM E 736 and be found to meet the requirements in UL's Fire Resistance Directory for coating materials.

C10 1.3 DESIGN SUBMITTALS

Design submittals shall be in accordance with Z10, General Performance Technical Specifications, UFGS section 01 33 10.05 20, Design Submittal Procedures, UFC 1-300-09N, Design Procedures, UFC 3-100-10N, Architecture, and UFC 3-300-10N, Structural Engineering.

NOTE:  NAVFAC has made every effort to use commercial standards in the PTS sections.  If project requirements dictate the use of a UFGS section as a standard, add a paragraph here listing the required UFGS section. State in the paragraph that the DOR must edit this UFGS section in accordance with PTS Z10 and submit it as a part of the design submittal.

C10 1.4 CONSTRUCTION SUBMITTALS

Submit construction submittals in accordance with PTS Section Z10, General Performance Technical Specifications.  In addition to the Z10 requirements, the Designer of Record (DOR) shall approve the following submittals as a minimum:

Doors, door hardware, windows and glazing, cabinets and countertops, casework, and fireproofing/firestopping.

All structural elements necessary for construction

C1010 PARTITIONS

For general use, metal studs and standard grade GWB, CMU with prime filler coat, or CMU/cast-in-place concrete with GWB or skim coat plaster are acceptable unless shown otherwise in the Project Program.  Reinforce points where doorknobs can strike a wall and anchorage points for wall mounted equipment.

Provide control joints and installation techniques as recommended by the manufacturer.  See PTS Section C30, Interior Finishes, for additional information.

Provide painted GWB with access panels at surfaces furred for HVAC, plumbing and other utility services and controls behind wall surfaces.

Acceptable systems where "IMPACT RESISTANCE" (areas subject to physical abuse or wear) is designated in the project program requirements for impact resistance systems include:

1. CMU/cast-in-place concrete with or without plaster or furred impact resistant GWB or surface applied impact resistant textured acrylic architectural coating system.
2. GWB/metal stud system reinforced for impact resistance with a double layer of gypsum board using at least one layer of impact resistant gypsum board to resist denting and puncturing on the impact surface.  If wall is subjected to impact on both sides, both sides of the stud require a double layer of gypsum board.  Structural, mechanical, and acoustical design requirements effect the metal stud/gypsum support configuration.
   

C101001 FIXED PARTITIONS

Provide fixed partitions, except where demountable or retractable partitions are specifically required by the "Room Requirements", to include wood or metal studs, GWB, plaster, masonry and cast-in-place concrete walls.  Sound-rated partition assemblies shall have a minimum Sound Transmission Coefficient (STC) as required by the project program.  Construct sound-rated bulkheads above partition assemblies for continuity to the deck above.

C101001 1.1 CAST-IN-PLACE INTERIOR CONCRETE WALLS

Accomplish work in accordance with UFC 1-200-01, ACI 117 and 301/301M.  Concrete Mix Design shall be suitable for the job conditions.

C101001 1.2 MASONRY PARTITIONS

Accomplish work in accordance with ACI 530.1/ASCE 6/TMS 602 and associated ASTM Standards for concrete masonry wall construction.

C101001 1.2.1 Testing

Masonry strength shall be determined in accordance with ACI 530.1. Where fire-rated assemblies are indicated, provide concrete masonry units that have been tested in conformance with ASTM E 119.  Provide certificate of compliance to the Designer of Record (DOR) that the materials and assemblies meet the fire ratings indicated on the drawings.

C101001 1.2.2 Masonry Units Types

C101001 1.2.2.1 Concrete Masonry Units

Units of modular dimensions and air, water or steam cured.  Surfaces of units to be plastered or stuccoed shall be sufficiently rough to provide bond and exposed surfaces of units shall be smooth and of uniform texture.

1. Hollow Load-Bearing Units: ASTM C 90, Type I or II, made of lightweight or normal weight aggregate.
2. Hollow Non-Load-Bearing Units: ASTM C 129, Type I or II, made with lightweight or normal weight aggregate.
3. Special Shapes: Provide special shapes as necessary to complete the work.
4. Fire-Rated CMU:  Products shall be tested and approved by United Laboratories (UL) according to testing methods described in ASTM E 119, and listed as 2, 3 or 4-hour fire-rated.
   

C101001 1.2.2.2 Glazed Structural Clay Tile

Provide glazed tile of Grade S, Type I, conforming to ASTM C 126.  Tile for fire-rated walls shall have the percent of solid required for that rating.

C101001 1.2.2.3 Pre-Faced Concrete Masonry Units

Provide pre-faced concrete masonry units conforming to ASTM C 744, load-bearing or non-load-bearing, lightweight, Grade N, Type I.

C101001 1.2.2.4 Glass Masonry Units

NOTE:  Currently, Pittsburgh Corning Corporation, 800 Presque Isle Drive, Pittsburgh, PA 15239 is the only American manufacturer of glass block unit masonry.  The desired physical characteristics (light transmittance, reflectivity, and pattern) should be described by referencing Pittsburgh Corning Corporation's glass block.  However, should another domestic manufacturer commence producing glass block unit masonry having equivalent physical and functional characteristics, that product should be considered as an acceptable substitute.

Provide glass block units made of clear colorless glass with polyvinyl butyl edge coating.  Provide all aggregates, horizontal and vertical joint reinforcing, panel anchors, and expansion strip as recommended by the glass block manufacturer.

C101001 1.2.3 Masonry Partition Materials

1. Mortar - Provide ASTM C 270, Type N or S for non-shear-wall interior masonry.  For Glass Block use Type S, White Portland cement.
2. Portland Cement - ASTM C 150, Type I, II, or III.
3. Masonry Cement - ASTM C 91, Type N, S, or M.
4. Sand  - ASTM C144.
5. Grout - ASTM C 476, Fine aggregate for grouting cells / spaces 3" (75 mm) or less, or coarse aggregate for grouting cells / spaces greater than 3" (75 mm).  Slump between 8 and 11 inches (200 and 275 mm).  Provide minimum grout strength of 2000 PSI in 28 days, as tested per ASTM C 1019.
   

C101001 1.2.4 Masonry Accessories

1. Horizontal Joint Reinforcement – Fabricate from cold drawn steel wire, ASTM A 82.  Wire shall be hot-dipped galvanized after fabrication in accordance with ASTM A 153/ A 153M, Class B-2, 1.5 ounces of zinc per square foot (42.52 g / 0.0929 sq. meter ).
2. Anchors and Wall Ties – Provide of stainless steel, ASTM A 167, Type 304, or zinc-coated steel.
3. Reinforcing Bars – ASTM A 615 / A 615M.
   

C101001 1.3 COLD-FORMED METAL FRAMING

Cold-Formed Metal Framing shall be designed and constructed in accordance with the provisions of UFC 1-200-01 and the International Building Code.

C101001 1.3.1 Studs

Galvanized steel, ASTM A 653 / A 653M, SS Grade 50, G60

C101001 1.3.2 Framing Accessories

Fabricate steel-framing accessories of the same material and finish used for framing members, with minimum yield strength of 33,000 psi (230 Mpa). Accessories include, but are not limited to, the following: bracing, bridging, blocking, web stiffeners, end and foundation clips, gusset plates, stud kickers, knee braces, girts, joist hangers, reinforcing and backer plates.

Provide permanent metal-to-metal contact separation from stud to electrical conduits, plumbing pipes, and other internal wall system components, such as electrical wires.

C101001 1.4 METAL SUPPORT ASSEMBLIES

Provide steel materials for metal support systems with galvanized coating per ASTM A 653/ A 653M, G60; aluminum coating ASTM A 463/ A 463M, T1-25; or a 55% aluminum-zinc coating ASTM A 792.

C101001 1.4.1 Suspended and Furred Ceiling Systems, and Wall Furring

ASTM C 841(for lath); ASTM C 645 (for GWB).

C101001 1.4.2 Non-load-Bearing Wall Framing / Furring

ML/SFA MLF (for lath); ASTM C 645, but not thinner than 0.0179 inch (0.4547 mm) thickness. Provide 0.0329 inch (0.8357 mm) minimum thickness for supporting wall hung items such as cabinetwork, equipment and fixtures and for GWB.

C101001 1.5 ROUGH CARPENTRY

NOTE:  Parts of this paragraph may not apply if wood framed construction will not be allowed.  However, portions of the project may require the wood blocking portion of the specification.

Unless otherwise noted, all rough carpentry shall be concealed from view.  All framing and board lumber shall be graded and marked by a recognized association or independent inspection agency.  Certification of grade is acceptable in lieu of grade markings.  Framing lumber such as studs, plates, caps, bucks and nailers shall be of the minimum grade for the application in accordance with the grading rules for the local species of framing and board lumber.

C101001 1.5.1 Moisture Content

Air-dry or kiln dry lumber as follows:

1. Framing lumber and boards – 19% maximum
2. Timbers 5" and thicker – 25% maximum

C101001 1.5.2 Fire-retardant Treatment

Comply with AWPA C20 or AWPA C27.

C101001 1.5.3 Preservative Treated Lumber

Preservative treated lumber shall be in accordance with AWPA Standards.

C101001 1.5.4 Structural Lumber

Provide of species and grade as listed in AF&PA 101 that have the following minimum allowable unit stresses:  1050 Fb, 700 Fc with 1,200,000 E (for engineered uses) but not less than required by structural calculations.

C101001 1.5.5 Plywood, Structural

PS-1, PS-2.

1. Plywood (Concealed) - C-D grade, exposure 1 durability classification, span rating of 24/16 or greater.
2. Plywood Shear Walls - Structural I, C-C or C-D grade, and a minimum thickness of 1/2 inch (12.5 mm), but not less than required by structural calculations.
   

C101002 DEMOUNTABLE PARTITIONS

This paragraph covers all demountable partitions and associated work, including tracks and anchoring systems.

C101002 1.1 PERFORMANCE REQUIREMENTS

C101002 1.1.1 Burning Characteristics

The system shall have a Class 'A' (under 25) flame spread rating in conformance with ASTM E 84.

C101002 1.1.2 Fire Endurance

Provide fabric and lining with a flame spread rating of 25 or less, fuel contribution rating of 15 or less, and a smoke generation of 50 or less when tested in accordance with ASTM E 84.

C101002 1.1.3 Acoustical Performance

Sound-rated partition assemblies shall have a minimum Sound Transmission Coefficient (STC) as required by the project program.  Construct sound-rated bulkheads above partition assemblies for continuity to the deck above.

C101002 1.1.4 Structural Performance

Panel deflection shall not exceed 1/120th of the vertical span when tested in accordance with ASTM E 72.

C101002 1.1.5 Electrical Requirements

Electrically powered demountable partitions shall accommodate electrical switches and outlets, and be tied to the building electrical power system through over-head or end-mount base feeds.

C101002 1.1.6 Field Test

Perform field tests as required in Paragraph C30 1.2 PERFORMANCE VERIFICATION AND FIELD TESTING.

C101002 1.2 WIRE MESH PARTITIONS

Wire mesh partitions shall be complete with all items necessary for a useable, and rigid installation.  Provide pre-manufactured assemblies with pre-bolted connections.  Wire mesh partition doors require a means of locking.  Key and cylinder locks are required for partition doors used daily.

C101002 1.2.1 Materials

1. Steel shapes, plates and bars – ASTM A 36/ A 36M.
2. Cold-formed steel – AISI SG-673.
3. Wire mesh – Provide carbon steel wire with woven diamond mesh and intermediate crimping.  Wire shall be 10 gauge mesh for seasonal storage, 6 gage mesh for protection of equipment and tools.
   

C101003 RETRACTABLE PARTITIONS

This paragraph covers all retractable partitions and associated work, including tracks and anchoring systems. Wall assemblies above retractable partitions shall provide a sound barrier equal to, or greater than, the sound rating of the partition.

C101003 1.1 PERFORMANCE REQUIREMENTS

The retractable partitions below shall meet the following performance requirements.

C101003 1.1.1 Burning Characteristics

The system shall have a Class 'A' (under 25) flame spread rating in conformance with ASTM E 84.

C101003 1.1.2 Fire Endurance

Provide fabric and lining with a flame spread rating of 25 or less, fuel contribution rating of 15 or less, and a smoke generation of 50 or less when tested in accordance with ASTM E 84.

C101003 1.1.3 Acoustical Performance

Sound-rated partition assemblies shall have a minimum Sound Transmission Coefficient (STC) as required by the project program.  Construct sound-rated bulkheads above partition assemblies for continuity to the deck above.

C101003 1.1.4 Electrical Requirements

Electrically powered partitions shall be controlled by electrical switches located in the room where the partitions are stored.  Electrical outlets shall be tied to the building electrical power system through over-head or end-mount base feeds.

C101003 1.1.5 Door Closure Field Test

Perform field tests as required in Paragraph C30 1.2 PERFORMANCE VERIFICATION AND FIELD TESTING.

C101003 1.2 PARTITION MATERIALS

1. Aluminum Extrusions - ASTM B221, Alloy 3003
2. Steel Sheets - ASTM A 653 / A653M
3. Fabric Coating - CFFA-W-101-B, Type II
   

C101003 1.2.1 OPERABLE PANEL PARTITIONS

Operable panel partitions shall be factory finished, supported from an overhead track without floor guides, and complete with hardware, track, and accessories necessary for operation.

1. Suspension System - shall consist of steel or heavy duty extruded aluminum track connected to the structural system by threaded rods, and trolleys designed to support the weight of the partition.  Provide steel track of 16 gage minimum, phosphate treated and finished, or zinc or cadmium coated, or provide extruded aluminum track with minimum thickness of 1/8 inch (3.2 mm).  Tracks shall have an integral ceiling guard.  Trolleys shall have at least two ball bearing nylon or steel tired wheels spaced according to manufacturer's design criteria and four at an end post.
   

C101003 1.2.2 ACCORDION PARTITIONS

Provide full accordion type partitions, factory finished, supported from overhead track without floor guides, and complete with hardware, track, and accessories necessary for operation.

Suspension System – shall consist of steel or aluminum track and trolleys designed to support the weight of the partition. Provide steel track of 16 gage minimum, phosphate treated and finished, or zinc or cadmium coated, or provide extruded aluminum track with minimum thickness of 1/8 inch (3.2 mm). Tracks shall have an integral ceiling guard. Trolleys shall have at least two ball bearing nylon or steel tired wheels spaced according to manufacturer's design criteria and four at an end post.

C101003 1.2.3 CUBICLE TRACK AND HARDWARE

NOTE:  Cubicle track is used to support privacy curtains typically used in hospitals and clinics.    Channel shaped tracks are typical; however edit the following paragraphs to require I-beam track section where accumulation of dirt on track (which would impede carrier movement) would be a problem.

Provide heavy-duty ceiling surface mounted tracks except in ceiling heights over nine feet, hanger mounted tracks may be used, with stainless steel fasteners.  Track bends shall be a minimum of 18 inches radius.

C101003 1.2.3.1 Materials

1. Extruded Aluminum Track - ASTM B 221 and ASTM B 456; alloy 6063-TS, channel shape minimum 1-1/4 inch (32 mm) wide by 1-1/8 inch (29 mm) deep, 0.050 inch (1.27 mm) minimum wall thickness.
2. Carrier Unit - Provide silent type with double canted wheel carrier.  Wheels shall have nylon on stainless steel hooks with swivel to support curtain.  Provide 2.2 carriers for every foot of track length plus one additional carrier.
   

C101004 INTERIOR GUARDRAILS & SCREENS

This paragraph covers assemblies to include interior guardrails associated with open sides of floors, but not stairs' handrails. Also included are screens and associated work to include tracks and anchoring systems.

C101004 1.1 MATERIALS

1. Structural Carbon Steel - ASTM A 36/ A 36M
2. Structural Tubing - ASTM A 500
3. Steel Pipe - ASTM A 53, Type E or S, Grade B
4. Aluminum Alloy products - Products shall conform to ASTM B 209 for sheet plate, and ASTM B 221 for extrusions, and ASTM B 26/B 26M or ASTM B 108 for castings, as applicable.
   

C101004 1.2 FABRICATION FINISHES

C101004 1.2.1 Galvanizing

Hot-dip galvanize steel items to be exposed to water contact.  Zinc-coat steel in the largest unit possible. Galvanize per ASTM A 123/ A 123M, ASTM A 153/ A 153M or ASTM A 653/ A 653M, G90, as applicable. 

C101004 1.2.2 Non-Ferrous Metal Surfaces

NOTE:  If the following paragraph is to be included in the RFP, confirm that the referenced paragraph has been retained in the RFP also.

Protect by plating, Class I anodic coatings, or 70% polyvinylidene fluoride organic coatings.  See Section C30 for additional coatings/finish information.

C101004 1.3 GUARDRAILS

NOTE: The IBC exception in the following paragraph is intended for abusive environments.  This exception increases the IBC Requirement for concentrated handrail load to 250 lbs (113.4 Kg) for the following building types.

Design guardrails in accordance with the IBC, except delete the handrail design load reduction for code exceptions for residential, prisons, industrial, high hazard, and storage facilities.  Provide materials in accordance with NAAMM PR, and provide the same size rail and post.  Provide pipe collars of the same material and finish as the handrail and posts.

C101005 INTERIOR WINDOWS

NOTE:  If the following paragraphs are to be included in the RFP, confirm that the referenced paragraphs have been retained in the RFP also.

For fixed interior windows, assemblies include frames, glazing, caulking, and other associated work.  For other window types, see PTS Section B20, Exterior Enclosure.  Glazing for windows specified under this section is located in C101007, "Interior Glazing."

C101005 1.1 ALUMINUM WINDOWS

Each window unit shall be a complete factory assembled unit with or without glass installed.  Fabrication of window units shall comply with AAMA 101.

1. Fixed Windows - Type F, LC25 for residential, or HC40 for non-residential (commercial).
2. Sliding Glass Pass Windows - Frames and glass channels shall be of heavy type 6063-TS aluminum extrusions. Provide 1/4-inch (6.35 mm) clear tempered glass.
3. Bullet-Resistant Pass Windows - Conform to UL classification (1 through 8) as required by the installation.  Provide fixed, bullet-resistant glazing with pass tray for installations requiring high levels of security.
   

C101005 1.2 VISION PANELS

1. Wood Windows
   
   Wood windows shall consist of complete units, including sash, glass, frame and hardware.  Window units shall meet the Grade 40 requirements of AAMA 101.  Wood members that will receive a transparent finish shall be in one piece, not finger-jointed.
2. Plastic Windows
   
   Provide PVC windows, reinforcing members, welded corners, fasteners, hardware and anchors conforming to AAMA 101 or ASTM D 4099.
   
   1)  Windows shall be fixed or operable, as stated in the project program.
   
   2)  Material and Color - Window (PVC) color shall be a consistent color all the way through the material.
3. Hollow Metal Vision Panels – shall meet the requirements of hollow metal frames, paragraph C102001.

C101005 1.3 BULLET RESISTANT WINDOWS

Windows shall meet U.L. Classification, Rating Level 1 through 8, as required for the installation and stated in the project program. Each window shall be a complete factory-assembled unit with glass factory or field installed.

C101005 1.3.1 Glazing

Provide as specified under this section, paragraph entitled "Interior Glazing."

C101005 1.3.2 Setting Materials

Provide types required for the glazing applicable setting method specified in the GANA Glazing Manual.  If sealants are employed, use elastomeric sealants, ASTM C 920, Type S or M, Grade NS, Class 12.5, Use NT.

C101005 1.4 FINISHES

Finish exposed aluminum or steel window surfaces as follows:

1. Anodic Coating
   
   Architectural Class I (0.7 mil or thicker), designation AA-M10-C22-A41, clear (natural) or A42, integral color or A44, electrolytically deposited color anodized.
2. Organic Coating
   
   Provide a high-performance coating in accordance with AAMA 2605 with a total dry film thickness not less than 1.2 mils (0.03 mm).
   

C101006 GLAZED PARTITIONS & STOREFRONTS

This paragraph covers fixed interior glazed partitions, including interior storefronts with doors.  Assemblies include frames, glazing, caulking, and other associated work.  See Section B20, Exterior Enclosure, for aluminum storefront framing components and performance requirements.

C101006 1.1 GLASS

Refer to "Interior Glazing".

C101006 1.2 SETTING AND SEALING MATERIALS

Provide as specified in the GANA Glazing Manual, SIGMA TM-3000 and SIGMA TB-3001, and per manufacturers recommendations.

C101007 INTERIOR GLAZING

ASTM C 1036, unless specified otherwise.  Provide patterned glass where required to obscure view into bathrooms and dressing rooms.

Provide setting and sealing materials, stops and gaskets as recommended by the glass or acrylic sheet manufacturer.

Glazing thickness indicated in the following paragraphs is the minimum acceptable thickness.  Provide thicker glazing if required by the code or the manufacturer for the given application.

C101007 1.1 GLASS

C101007 1.1.1 Clear Glass

Type I, class I (clear), quality q4 or q5 for patterned glass.

C101007 1.1.2 Wire Glass

Provide glazing of Type II, Class I, Form I, Quality q8 mesh stainless steel, diamond pattern, 1/4 inch (6.35 mm) thick.  Glass shall comply with ASTM E 163.

C101007 1.1.3 Patterned Glass

Type II, Class 1 (translucent), Form 3 (patterned), quality q7 (decorative), Finish f2 (patterned two sides), 1/8 inch (3.2 mm).

C101007 1.1.4 Laminated Glass

Fabricate from two pieces of Type I, Class 1, quality q3 glass laminated together with a clear, 0.030 inch (0.75 mm) thick polyvinyl butyral interlayer.  Total thickness shall be nominally 1/4 inch (6.35 mm).

C101007 1.1.5 Bullet-Resistant Glass

Provide bullet resistant composite glazing panel listed by UL ABPMED with a power rating corresponding to the installation prescribed, and in accordance with UL 752.

C101007 1.1.6 Tempered Glass

ASTM C 1048, Kind FT (fully tempered), Condition A (uncoated), Type I, Class 1 (clear), quality q3.

C101007 1.2 PLASTIC GLAZING

C101007 1.2.1 Bullet-Resistant Plastic Sheet

Bullet resistant rating in accordance with UL 752, Class I, clear in color.  Only use bullet-resistant plastic sheet on existing interior windows that cannot be removed and replaced.

C101007 1.2.2 Polycarbonate Sheet

ANSI Z97.1, Mar-resistant, Clear and smooth both sides when used for vision glazing; Translucent, textured both sides when used for obscure glazing.  Mar-resistant sheet shall have a change in haze of between 5 and 8 percent under silica carbide test, 1600 grams, ASTM D 673.

Provide warranty for polycarbonate sheet glazing for a period of 5-years that includes the following:

1. Warranty Type I, Class A (UV Stabilized) sheets against breakage;
2. Warranty Type III (coated and mar-resistant) sheets against breakage and coating delamination.
3. Warranty Type IV (coated sheet) against breakage and yellowing
   

C101008 INTERIOR JOINT SEALANT

Sealant joint design and application shall be in accordance with the general requirements of Sealants: A Professionals’ Guide from the Sealant, Waterproofing & Restoration Institute.  Refer to manufacturers' recommendations for chemical resistance.

C101008 1.1 JOINT SEALANT TYPES FOR INTERIOR WORK

Sealants shall be paintable, and shall match the color of adjacent surfaces.

1. Vertical Surfaces - ASTM C 920, Type M, Grade NS, Class 25, Use NT.
2. Horizontal Surfaces - ASTM C 920, ASTM D 1190 for traffic surfaces, Type M, Class 25, Use T.
3. Pools and pool decks – for vertical joints, Gun grade: ASTM C 920, Type M, Grade NS, Class 25, NT;  for horizontal deck traffic joints pourable: ASTM C 920, Type M, Grade P, Class 25, T
4. Food Service – Use a Vinyl Acetate Homopolymer, or other low VOC, non-toxic sealant approved for use in food preparation areas.
5. Chemical Resistance - Ensure that all sealants are chemically compatible or resistant to adjacent materials, or materials that may come into contact with the sealants in the course of the building life.
   

C1020 INTERIOR DOORS

Door hardware shall be as specified in "Interior Door Hardware" in this section.

C102001 STANDARD INTERIOR DOORS

This paragraph covers all standard interior wood or hollow metal doors with frames, hardware, locks, and finish.

C102001 1.1 STEEL DOORS

Hardware preparation shall be in accordance with SDI 17, ANSI/DHI A115 and ANSI/SDI 100.  Doors shall be hung in accordance with ANSI/SDI 100.

C102001 1.1.1 Standard Steel Doors

ANSI A 250.8, Level 1, (occasional use, low abuse types such as closet doors without locks); Level 2, (low use, moderate abuse types such as office/storeroom doors); Level 3, (moderate use, high abuse types such as BEQ sleeping room doors); Level 4, (high use, high abuse types such as corridors, stairways, assembly spaces, and main entry doors), with a physical performance level of 'A'. Maximum door undercut shall not exceed 3/4 inch (19 mm).

C102001 1.1.2 Sound Insulated Doors and Frames

Provide sound insulated door and frame assemblies into rooms requiring wall assemblies to be sound insulated with a Sound Transmission Class (STC) rating as required.  The STC rating for the door and frame assembly shall be not less than the wall assembly STC rating.

C102001 1.1.3 Accessories

1. Shelves for Dutch doors shall comply with SDI 111-B, and be of steel not lighter than 16 gage.
2. Louver shall comply with SDI 111-C, shall be stationary, sight-proof type.  Use lightproof louvers if function of room requires darkness.  Louver frames shall be 20-gage steel with louver blades minimum 24 gage.
   

C102001 1.2 STANDARD STEEL FRAMES

ANSI A 250.8. Form frames with welded corners for installation in masonry partitions and knock-down field assembled corners for installation in metal stud and GWB partitions.  Frames shall be set in accordance with SDI 105.  Form stops and beads with 20 gauge steel.

Provide a minimum of three jamb anchors and base steel anchors per frame, zinc-coated or painted with rust-inhibitive paint, not lighter the 18 gauge.  Secure frames to previously installed concrete or masonry with expansion bolts in accordance with SDI 11-F.  Provide mortar infill of frames in masonry walls, and gypsum board compound infill at each jamb anchor in metal frame walls.

C102001 1.3 FINISHES

1. Factory-Primed Finish.  Doors and frames in non-humid, non-corrosive environments shall be factory primed with a rust inhibitive coating as specified in ANSI A 250.8.  Factory prime doors on six sides of the door.
2. Zinc-Iron Alloy Coating (Galvanealed) and Factory Primed Finish
3. Fabricate interior doors and frames (for installation in such rooms as kitchens, laboratories, battery charging, utility rooms and humid areas such as  shower/drying areas, areas with frequent floor mopping, or corrosive chemical atmospheres) from zinc coated steel, alloyed type, complying with ASTM A 653/ A 653M. Factory prime doors and frames as specified in ANSI A 250.8.
4. Manufacturer’s primer shall be compatible with door finish system in C30, Interior Coatings.
   

C102001 1.4 WOOD DOORS

C102001 1.4.1 Wood Doors and Frames

Install wood doors and frames according to workmanship requirements of the Architectural Woodwork Institute Quality Standard 900-T-4 Custom Grade. Wood door frames may only be used in residential construction.

For non-residential buildings provide extra-heavy doors for stairways, building entrances, corridors, assembly spaces, and other high use interior doors.  Provide heavy duty doors for other non-residential locations and for residential buildings.

Wood doors shall be solid wood doors with wood core and solid wood edge bands. Vertical edge bands shall be one piece or laminated two-piece solid lumber to match face veneer species for natural finish wood doors. Reinforce door at all hardware attachments to door with sound grade hardwood. Horizontal edge bands shall be solid wood or structural composite lumber.

1. Stile and Rail Doors Provide premium or select grade Ponderosa pine, Douglas Fir, White Pine, or Yellow Poplar stile and rail doors conforming to WDMA I.S.6A-01. Doors shall be premium grade, heavy duty or as required by the project program.

2. Interior Flush Doors - Flush doors shall conform to WDMA I.S.6A-01. Doors shall be premium grade, heavy duty, or otherwise as required by the project program.

   
   NOTE:  Retain particle board core option unless facility anticipates using hardware to suspend items from doors, such as BEQ's.
   

   Provide WDMA I.S. 1A-04 SCLC-5 structural composite lumber core, or staved lumber core, or PC-5 particleboard core construction. Do not use particleboard cores where it is anticipated that hardware may be screw mounted to the doors.  Provide hardwood or softwood veneers cut for the best presentation for natural finishing of doors.  Set match veneers of all components of a door opening.  Face veneers shall be 1/20" thick before sanding.
3. Closet Doors – Provide flush, paneled, or louvered doors of premium or custom grade, conforming to WDMA I.S.1A-01, premium or custom grade, heavy duty.  Doors shall be hinged or sliding.
4. Acoustical Doors and Frames - WDMA I.S 1-A-2004 WDMA I.S.6A-01. Doors shall be premium or custom grade, heavy duty as required by the project program. Provide acoustical doors in solid core, constructed for door, hardware, and frame to provide a Sound Transmission Class (STC) rating of 39 (minimum) when tested in accordance with ASTM E 90.
   

C102001 1.4.2 Wood Door Accessories

1. Door Louvers - Louver shall comply with SDI 111-C.  Louver frames shall be 20-gage steel with louver blades minimum 24 gage.
2. Door Light Openings - Provide glazed openings with the manufacturer's standard wood moldings.  Moldings for doors to receive a natural finish shall be of the same species and color of the face veneer.
   

C102001 1.4.3 Fabrication

1. Marking - Each door shall bear a stamp, brand or other identifying mark indicating quality and construction of the door.
2. Adhesives and Bonds - WDMA I.S. 1-A.  Use Type I (water-proof) adhesive for assembly of interior doors and for the fabrication of stiles, rails, crossbands, and veneers. Adhesive for doors to receive a natural finish shall be non-staining. Type II (water resistant) is allowed for fabrication of core parts.
   

C102001 1.4.4 Finishes

Unless required otherwise by the project program, typically provide natural finish wood doors.  Factory prime and or seal on all six sides of doors.

1. Factory Finish - Provide doors finished at the factory as follows:  AWI Quality Standards Section 1500, specification for Conversion varnish, alkyd urea catalyzed polyurethane, or acrylated UV curable epoxy.  The coating shall be AWI Quality Standards premium, medium rubbed sheen, with an open or closed grain effect.  Poly-wrap prefinished wood doors at factory for shipping.
2. Field Finish - Prepare doors in accordance with WDMA I.S.1-A-2004.  Factory prime or seal doors. Manufacturer's primer or sealer shall be compatible with door finish system in Section C30, Interior Finishes.
3. Plastic Laminate Finish - Factory applied, NEMA LD 3, 0.050 inch (1.27 mm) minimum thickness.
   

C102002 GLAZED INTERIOR DOORS

This paragraph covers all glazed interior doors with glass, frames, hardware and locking devices.  See paragraph entitled "Interior Glazing" in this section for glazing options.

C102002 1.1 ALUMINUM DOORS, FRAMES AND STOREFRONT

Provide swing-type aluminum doors and frames complete with framing members, transoms, side-lites, and accessories.  Fabricate of ASTM B 221, Alloy 6063-TS for extrusions.

C102002 1.2 FABRICATION

C102002 1.2.1 Aluminum Frames

Provide frames with removable glass stops and glazing beads to accommodate fixed glazing.  Countersink screws for exposed fastenings.  Jointing of framing members shall obtain hairline fit, be reinforced, and mechanically secured.

C102002 1.2.2 Aluminum Doors

Doors shall be not less than 1-3/4 inches (44 mm) thick, with a minimum wall thickness of 0.125 inch (3.2 mm), except beads and trim, 0.050 inch (1.27 mm).  Full glazed stile and rail doors shall have medium or wide stiles and rails.  Maximum water leakage of the door and frame shall be "no uncontrolled water penetrating systems or appearing on systems' normally exposed interior surfaces from sources other than condensation."  Water controlled by flashing and gutters that is drained to exterior and cannot damage adjacent materials or finishes is not considered water leakage.

C102002 1.2.3 Welding and Fastening

Locate welds and fasteners on unexposed surfaces, where possible.  Exposed welds shall be dressed smoothly.  Exposed fasteners shall have counter-sunk heads.  Weld concealed reinforcements for hardware in place.  Hardware reinforcements shall be of stainless steel or steel with a hot-dipped galvanized finish, and shall be secured with stainless steel screws.

C102002 1.2.4 Finishes

Provide exposed aluminum surfaces with factory finish of anodic or organic coating.  Anodic coatings shall conform to AA 45, with an Architectural Class I finish, 0.7 mil or thicker.  Organic coatings shall be a baked enamel finish in accordance with AAMA 2605 with a total dry film thickness not less than 1.2 mil.  Exposed fasteners to match the door finish.

C102003 FIRE DOORS

This paragraph covers all interior fire doors, including all necessary frames, hardware, closing devices, and alarms associated with the door.

C102003 1.1 FIRE AND SMOKE DOORS AND FRAMES

Provide in conformance with NFPA 80 an NFPA 105.  Fire doors and frames shall bear the label of UL, FM or WHI attesting to the rating required.  Door and frame assemblies shall be tested for conformance per NFPA 252 or UL 10B (for neutral pressure) or UL 10C (for positive pressure).  Wood fire doors shall also comply with ASTM E 152.

Provide stainless steel astragals complying with NFPA 80 for fire-rated assemblies and NFPA 105 for smoke control assemblies.

C102004 SLIDING AND FOLDING DOORS

Provide paneled or louvered closet doors of premium or custom grade, conforming to WDMA I.S.6A-01, heavy duty.  Doors shall be sliding or bi-folding, as required by the program.

C102005 INTERIOR OVERHEAD DOORS

See paragraph titled "OVERHEAD AND ROLL-UP DOORS" within PTS Section B20.

C102006 INTERIOR GATES

Any special type gate installed in the interior of a facility, including frames, hardware, hoisting devices, finish, and other associated work.

C102007 INTERIOR DOOR HARDWARE

C102007 1.1 DOOR HARDWARE

Provide the services of an Architectural Hardware Consultant (AHC), Certified Door Consultant (CDC), or an Electrified Hardware Consultant (EHC) to assist the Designer of Record in preparation of the door hardware schedule and product selection.  The hardware consultant shall sign and seal the door hardware construction submittal.  Provide, as far as feasible, locks, hinges, pivots, and closers from one lock, hinge, pivot, or closer manufacturer's make.  All door hardware shall be clearly and permanently marked by the manufacturer, on a location to be visible after installation.  Modify hardware as necessary to provide features indicated or specified. For necessary hardware items not indicated in these specification sections, provide ANSI/BHMA grade 1 rated hardware.

C102007 1.1.1 Hardware for Fire Doors

All hardware provided shall meet the requirements of NFPA 80 for Fire Doors and NFPA 101 for exit doors.  Hardware shall bear the label of Underwriter's Laboratories, Inc., and be listed in UL BMD or labeled and listed by another testing laboratory acceptable to the contracting officer. Comply with NFPA 105 for smoke control assemblies.

C102007 1.1.2 Hinges

BHMA A156.1, Grade 1, 4-1/2 x 4-1/2 inches (108 x 108 mm) with non-removable pin or anti-friction bearing hinges.

C102007 1.1.3 Locks and Latches

For non-residential buildings use Series 1000, Operational Grade 1, Security Grade 2 for stairways, building entrances, corridors, assembly spaces, and other high use interior doors.  Use Series 4000, Grade 1 for non-residential locations not using Series 1000 hardware. For residential buildings use Series 4000, Grade 2 for interior doors.

1. Mortise Locks and Latches - BHMA A 156.13, Series 1000, Operation Grade 1, Security Grade 2.
2. Bored Locks and Latches - BHMA A 156.2, Series 4000, Grade 1, or Grade 2.
   

C102007 1.1.4 Combination Locks

BHMA A 156.2.  Heavy-duty, mechanical combination lockset with 5 pushbuttons, standard-sized knob or lever, 3/4-inch (19 mm) deadlocking latch, 2-3/4 inch (70 mm) back-set.  Provide deadbolt key override option.  Safelock, Simplex, and Venn are acceptable manufacturers.  Provide a hardware grade equivalent to Grade 1, series 4000. Provide a 5-year parts and labor warranty.

A door into a sensitive area shall be fitted with a FF-L-2740A X-09 Heavy-duty, combination Electromechanical Deadbolt lock for pedestrian doors, with a drill resistant dial ring mounting plate, 2-3/4 inch (70 mm) back-set, with Automatic Lock Reset, High-Security combination scramble, and resistant to all forms of external manipulation and environmental attack.  KABA-MAS is the acceptable manufacturer. Three Modes of Operation: 1) The Single Combination Mode allows access by dialing a six-digit combination.  2) The Dual Combination Mode allows access only when two separate codes are entered within 10 seconds of one another. 3) The Supervisory/Subordinate Mode allows access by a subordinate only after a supervisor code has been entered.  Audit Feature: Lock shall have a full compliment of auditing features, including non-resettable openings log, and unsuccessful attempts log (audits after 3 unsuccessful attempts) that resets once the proper access code is entered.  Lock shall generate its own electrical energy with each turn of the dial, with no batteries or wires required.  Lock shall be designed to fit industry standard door mounting pattern.

C102007 1.1.5 Card Key System

Provide card key type access units for specialized entries as required by the program.  Provide lithium battery powered, magnetic stripe keycard locksets that are ANSI/BHMA A156.13, Series 1000, Grade 1, mortise or ANSI/BHMA A156.2, Series 4000, Grade 1, cylindrical locks, tamper resistant, UL listed with 1 inch (25 mm) throw deadbolt, 3/4-inch (19 mm) throw latch bolt, auxiliary dead-locking latch, and 2-3/4 inch (68.75 mm) backset.  The latch bolt and the dead bolt shall be operated simultaneously by rotating inside lever.  Locks with mechanical override lock cylinders are not acceptable.  Locks shall be operated only by a correctly encoded keycard.  Use of a newly issued keycard automatically re-keys the lock and voids the previous keycard.  The lock shall re-lock immediately after outside lever is turned and latch retracted.  Locks shall have memory that is capable of recording up to 140 entries into each room, identification of the keycard used to access the room, the date and time of entry.  Entry information of the lock shall be retrievable by a data key that can be inserted into the lock and then taken to the front desk printer to display information.  Other components that are required for this system at the front desk are a personal or laptop computer, printer and encoder to program each key.

For exit device locks with card key access, provide mortise type, narrow stile exit devices with 24 volt DC, solenoid option for card key exterior access at aluminum storefront doors.  Provide mortise type exit devices with 24 volt DC, solenoid option with alarm and remote exterior access for card key access at insulated hollow metal doors.  The alarmed exit device shall sound when exiting only.

System shall be capable of accepting a minimum of 12 keycard access levels, security auditing and computer interfacing with the existing or new management system.  Provide a single point of contact customer service representative accessible by telephone with a 10-digit telephone number without additional dialing hierarchies except that a maximum 4-digit extension is permissible. On-site service shall be provided within 3 hours from request within the first 12 months of occupancy.  Provide a 5-year parts and labor warranty.

C102007 1.1.6 Exit Devices

BHMA A 156.3, Grade 1.  Touch bars shall be provided in lieu of conventional crossbars and arms.  Use manufacturer's integral touch bars in aluminum storefront doors.

C102007 1.1.7 Cylinders and Cores

NOTE:  When an extension of an existing system is required, the manufacturer's name and type of locks should be indicated.

Arrow, Best and Falcon make interchangeable cores, which are fully compatible with each other.  Corbin, Russwin, Sargent, Schlage, and Yale make locksets, which can receive the interchangeable cores made by Arrow, Best, or Falcon.  Corbin, Russwin, Sargent, Schlage, and Yale each make their own interchangeable core system, which are not compatible with any other manufacturer's system.  Specify the system, which will best meet the activity's needs without restricting competition.

Provide cylinders and cores for new locks, including locks provided under other sections of this specification.  Cylinders and cores shall have seven pin tumblers.  Cylinders shall be products of one manufacturer, and cores shall be the products of one manufacturer.  Rim cylinders, mortise cylinders, and knobs of bored locksets shall have interchangeable cores, which are removable by special control keys.  Stamp each interchangeable core with a key control symbol in a concealed place on the core.

C102007 1.1.8 Keying System

NOTE:  Do not require higher levels of master keying than necessary because each level decreases the security of the locks. 

Provide a master key system for the facility unless more than one tenant/tenant command shall reside in a facility.  Provide a grand master keying system, or great, grand master keying system if multiple tenants or multiple buildings are required.  Provide an extension of the existing keying system for existing facility additions.  Name the manufacturer of the existing locks, and indicate if they have interchangeable cores.  Provide construction interchangeable cores when subcontractors require keys during construction.

The Contractor shall coordinate a keying system meeting.  The Contractor's Project Manager, Superintendent, Hardware Subcontractor, Electrical Subcontractor (if keying hardware is electric), Designer of Record, Contracting Officer, Public Works Base Hardware Specialist, and the Using Activity shall attend this meeting to establish the keying system for the project.  This meeting is intended to identify base limitations, the necessary security, and access control within the facility.  The meeting shall produce a marked up copy of the floor plan indicating the doors to receive locks and the doors to be keyed together, and any master keying or grand master keying

C102007 1.1.9 Keys

Furnish one file key, one duplicate key and one working key for each key exchange and for each master and grand master keying system.

C102007 1.1.10 Key Cabinet and Control System

BHMA A 156.5 Provide key cabinet with 25% more key hooks than required for interior and exterior doors.

C102007 1.1.11 Lock Trim

Cast, forged or heavy wrought construction and commercial plain in design.

1. Knobs and Roses - Knobs and roses shall meet test requirements of BHMA A 156.2 and BHMA A 156.13.
2. Lever Handles - Provide lever handles in lieu of knobs, as required by UFAS and ADAAG. All lever handles shall have the freewheeling feature.
   

C102007 1.1.12 Door Bolts

BHMA A 156.16. Provide automatic latching flush bolts for double doors with both door leafs active, BHMA A 156.3, Type 25.

C102007 1.1.13 Closers

BHMA A 156.4, Series C02000, Grade 1, with PT 4C, 1-1/2 inch piston, heavy duty forged arm, with full size cover.

C102007 1.1.14 Overhead Holders

BHMA A 156.8, Grade 1.

C102007 1.1.15 Closer Holder-Release Devices

BHMA A 156.15, Grade 1.

C102007 1.1.16 Door Protection Plates

Provide armor, mop, and kick plates conforming to BHMA A 156.6.  Provide door kick plates on all doors with closers and doors leading to corridors or circulation spaces.  Provide armor plates on all doors that receive cart traffic.  Provide mop plates on all doors in rooms that have a mop-able floor finish.

C102007 1.1.17 Door Stops and Silencers

BHMA A 156.16, Type L03011, three per single door and four per double door.

C102007 1.1.18 Thresholds

BHMA A 156.21.

C102007 1.1.19 Door Gasketing

BHMA A 156.22.  Use light-proof gasketing for room functions that require darkness and integral sound-proof gasketing on acoustically rated doors.

C102007 1.1.20 Finishes

Provide one of the following hardware finish systems, matching the exterior hardware finish system.

1. BHMA A156.18.  Hardware shall have BHMA 630 finish (satin stainless steel), unless specified otherwise.  Provide items not manufactured in stainless steel in BHMA 626 finish (satin chromium plated) over brass or bronze, except surface door closers which shall have aluminum paint finish, and except steel hinges which shall have BHMA 652 finish (satin chromium plated).  Hinges for exterior doors shall be stainless steel with BHMA 630 finish or chromium plated brass or bronze with BHMA 626 finish.  Exit devices may be provided in BHMA 626 finish in lieu of BHMA 630 finish except where BHMA 630 is specified under paragraph entitled "Hardware Sets".  Exposed parts of concealed closers shall have finish to match lock and door trim. Hardware for aluminum doors shall be finished to match the doors.
2. BHMA A156.18.  Hardware shall have BHMA 612 finish (satin bronze), unless specified otherwise.  Surface door closers shall have bronze paint finish. Steel hinges shall have BHMA 639 finish (satin bronze plated).  Exposed parts of concealed closers shall have finish to match lock and door trim.  Hardware for aluminum doors shall be finished to match the doors.   Hardware showing on interior of bathrooms, shower rooms, toilet rooms, washrooms, laundry rooms, and kitchens shall have BHMA 629 finish (bright stainless steel) or BHMA 625 finish (bright chromium plated).

C102090 OTHER INTERIOR SPECIALTY DOORS

C102090 1.1 ACCESS DOORS

Provide manufactured access doors and frames of 16-gage steel minimum with concealed pivots or a continuous piano hinge and flush stainless steel cam latch. Finish with manufacturer's standard primer coat finish and paint to match the wall or ceiling unless a stainless steel finish is required in the Project Program. Provide UL Rated access doors in fire rated assemblies. Access panels located in furred wall spaces shall have an inserted material to match adjacent wall surface.  Size access doors large enough to allow convenient hand and tool access and operation of controls and equipment beyond the door.  If maintenance of controls or equipment beyond the door requires removal, size access door to allow removal and reinstallation of new equipment through the access door.  Provide access panels capable of receiving finish material inserts in visible wall locations of habitable spaces.

C102091 OTHER INTERIOR PERSONNEL DOORS

Interior personnel doors not described by the assembly categories listed above.

C1030 SPECIALTIES

C103001 COMPARTMENTS, CUBICLES AND TOILET PARTITIONS

This paragraph covers assemblies for individual compartments, cubicles, toilet partitions and urinal screens.

C103001 1.1 TOILET PARTITIONS

FS A-A-60003.  Provide toilet compartments at multi-fixture toilet rooms of Type I, Style B-Ceiling Hung, C-Overhead Braced, or F-Overhead braced-alcove. Reinforce panels to receive partition-mounted accessories.  Steel and Plastic toilet partitions shall have a recovered materials content of 20 to 30 percent.

C103001 1.2 URINAL SCREENS

FS A-A-60003.  Type III, Style A, floor supported and wall hung or Style D, wall hung.  Wall hung urinal screens shall be secured with continuous flanges to urinal screen and wall.

C103001 1.3 HARDWARE AND FITTINGS

Chrome-plated or stainless steel door latches and coat hooks.  Provide one coat hook per compartment door.  Latches and hinges for handicapped compartments shall comply with UFAS & ADAAG.

C103001 1.4 FINISHES

Finishes shall comply with FS A-A-60003.  Use only one type of partition per building.

1. Metal toilet partitions and urinal screens shall be made of stainless steel.
2. Solid plastic partitions shall be fabricated of polymer resins (polyethylene) formed under high pressure forming a single component section one inch thick. Color shall extend throughout the panel thickness.
3. Phenolic core panels.
4. Laminated plastic partitions are acceptable in low or limited use applications (one or two toilet stalls per toilet room).
   

C103002 TOILET AND BATH ACCESSORIES

This paragraph covers toilet and bath accessories including, but not limited to, soap dispensers, paper holders, towel receptacles, grab bars, and bathroom mirrors.

C103002 1.1 TOILET AND BATH ACCESSORIES

C103002 1.1.1 Toilet Tissue Dispensers

Provide surface or recessed mounted dispensers fabricated of stainless steel.  Provide one horizontally or vertically mounted double-roll dispenser per toilet compartment, unless otherwise indicated.

C103002 1.1.2 Paper Towel Dispensers

Provide one per pair of sinks in toilet rooms without electric hand dryers, and one per room with electric hand dryers, unless otherwise indicated.  Provide surface or recessed mounted towel dispenser constructed of a minimum 0.7mm 0.03 inch Type 304 stainless steel.

C103002 1.1.3 Combination Paper Towel Dispenser / Waste Receptacle

Provide a recessed or semi-recessed type with a capacity of 400 sheets of C-fold, single-fold, or quarter-fold towel and be constructed of 22-gage stainless steel.  Provide one per pair of sinks, unless otherwise indicated.  Provide the towel compartment door with a tumbler key lock locking mechanism.

C103002 1.1.4 Sanitary Napkin Disposal Units

Units shall be toilet partition or wall mounted of not less than 22 gage stainless steel, with top and bottom hinged access doors.  Provide one in each Woman's toilet stall, unless otherwise indicated.  Each unit shall have leak-proof receptacle for disposable liners.  Provide fifty disposable liners of the type standard with the manufacturer.

C103002 1.1.5 Medicine Cabinets

Provide units with plate or float glass mirrors on doors.  Provide doors and frames of 16-gage steel with a continuous piano hinge and flush magnetic latch.

C103002 1.1.6 Towel Bars

Provide stainless steel towel bars with a minimum thickness of 0.015 inch (0.4 mm).

C103002 1.1.7 Grab Bars

Provide stainless steel grab bars per UFAS and ADAAG.

C103002 1.1.8 Robe Hooks

Provide stainless steel two-hook shape with integral wall flange, with a projection not less than 1-5/8 inches (41 mm).

C103002 1.1.9 Mirrors

Provide one manufactured framed electro-copper plated mirror per sink, or one full-size mirror for all sinks, unless otherwise indicated.

C103002 1.1.10 Soap Dispensers

Provide one soap dispenser per two sinks, with mechanical action dispensing valve.  Do not mount soap dispenser on mirror.  Surface mounted liquid type shall consist of a vertical Type 304 stainless steel tank with holding capacity of 1.2L (40 fluid ounces) with a corrosion-resistant all-purpose valve.

C103002 1.1.11 Electric Hand Dryer

Provide wall mount and electric hand dryer designed to operate at 110/125 volts, 60 cycles, single phase alternating current with a heating element core rating of a maximum 2100 watts. Provide dryer housing of single piece construction and of chrome plated steel. Provide one unit per three sinks, unless otherwise indicated.

C103003 MARKER BOARDS AND TACK BOARDS

This paragraph covers all marker boards, tack boards and fastening devices.

C103003 1.1 MATERIALS

1. Porcelain Enamel - Marker board writing surface shall be composed of porcelain enamel fused to a nominal 28 gage thick steel sheet, laminated to a 1/4-inch (6.35 mm) thick core material with a steel or foil backing sheet.
2. Cork shall be a continuous resilient sheet made from soft, clean, granulated cork, relatively free from hardback and dust and bonded with a binder suitable for the intended purpose.  The cork sheet shall have a tensile strength of not less than 40 PSI (275.8 kPa) when tested in accordance with ASTM F 152.
3. Tack-board Covers - Provide woven fabric or vinyl wall covering over cork tack surface.
4. Aluminum - Aluminum frame extrusions shall be alloy 6063-T5 or 6063-T6, conform to ASTM B 221, and be a minimum of 0.06 inches (1.5 mm) thick.
5. Hardwood - Exposed hardwood for frames, cabinets and cases shall be oak, walnut or mahogany, with a factory applied stain and lacquer finish.
6. Glass - Provide tempered glass in accordance with ANSI Z97.1 and in conformance with ASTM C 1048.
   

C103003 1.2 PRESENTATION BOARD

The presentation board shall be a laminate covered wall-hung cabinet with lockable doors.  Doors are to be attached to the cabinet with continuous piano hinges, and have a catch or closure to keep doors closed when not in use.  The interior of the cabinet shall contain a porcelain enamel marker board writing surface with chalk-tray, a flip chart that can be hung on an interior door panel, and fabric covered tack surface on the interior door panels.

1. Marker Board  -  Marker board shall be a factory assembled, one-piece unit, and have a 28 gauge nominal steel porcelain enamel writing surface and a chalk-tray with end closure.  Frame shall be aluminum, powder-coated steel, oak, walnut or mahogany.
2. Tack Board  -  Tack boards shall consist of a minimum 1/4-inch (6.35 mm) thick natural cork laminated to a minimum 1/4-inch (6.35 mm) thick hardboard, shall have an oak or aluminum frame, and be vinyl or fabric covered.  Covers shall have a Class 'A' flame spread rating of 0-50, and a smoke developed rating of 0-450 in accordance with ASTM E 84.
   

C103004 IDENTIFYING DEVICES

This paragraph covers all signs, plaques, and traffic markers.

C103004 1.1 ASSEMBLIES

The signage system assemblies shall consist of three primary elements; a structural rail (with coordinating rail joiners to increase sign height in the field), removable copy inserts, and interlocking end caps or frame, and trim.

C103004 1.1.1 Inserts

The signage rails shall be designed as to accept ABS plastic signage inserts.

C103004 1.1.1.1 Insert Fabrication

The insert is the signage member to which message signage copy in the form of letters, numbers, and symbols shall be applied, and shall be interchangeable with similar sized rails of any other sign of equal or greater width and height.  The ends of the rail and insert assembly shall be enclosed by end caps of prefinished 6064T5 extruded aluminum.  Inserts shall be fabricated from 0.090 minimum ultra-violet resistant thickness extruded ABS Acrylic sheet core with 20.003 polycarbonate non-glare clear cap bonded to the core during the extrusion texturing process.

C103004 1.1.2 End Caps

End caps shall be injection-molded ABS plastic with integral color.  The end caps shall be interchangeable to either end of each sign type, and any other similar sign of equal height.  The end caps shall be interlocking mechanically with the inserts, and rail, requiring no tools for assembly.  End caps shall utilize straight corners (instead of radius corners).  Spring clips shall be steel.  Plastic spring clips are not acceptable.

C103004 1.1.3 Trim

Optional accessory top and bottom trim frames of prefinished (color as indicated 6063T5 extruded aluminum shall be provided to the signage types indicated.

C103004 1.1.4 Mounting

Mounting of the modular signage system shall include surface mounting with screw-on applications for interior and exterior walls and on selected doors as indicated, at the locations indicated, and other mounting devices as indicated.

C103004 1.1.5 Graphics Application

1. Tactile Letters and Symbols
   
   Chemically weld tactile letters and symbols to front surface of signage inserts where indicated and where required by UFAS and ADAAG. Tactile letters and symbols shall be sized as indicated.
2. Braille
   
   Grade II Braille.  Provide Grad II Braille inlaid strip as indicated to match sign color.

C103004 1.2 ALUMINUM ALLOY PRODUCTS

Provide ASTM B 209 for aluminum sheet or plate, ASTM B 221 for aluminum extrusions and ASTM B 26/B 26M or ASTM B 108 for aluminum castings.  Provide aluminum extrusions at least 1/8-inch (3.2 mm) thick and aluminum plate or sheet at least 16 gage thick.  Provide aluminum castings of solid aluminum cast certified by AA 46 alloy designation B443.0.  Where anodic coatings are specified, alloy shall conform to Aluminum Association’s alloy designation 514.0 or A514.0.

C103004 1.2.1 Aluminum Finishes

Provide exposed aluminum finishes with either mill finish, factory finished with anodic coating or organic coating.  Anodized finishes shall conform to AA 45, Architectural Class I or II, with a coating thickness 0.7 mil or thicker. Organic coatings shall be a baked enamel finish with a dry film thickness not less than 1.2 mils, conforming to AAMA 605.2.

C103004 1.3 STEEL PRODUCTS

Provide ASTM A 36/A 36M for structural steel, ASTM A 167 for sheet and plates.

C103004 1.4 CAST METAL

1. Cast Aluminum, ASTM B 108
2. Cast Bronze, ASTM B 62

C103004 1.5 GLASS

ASTM C 1036, Type 1, Class 1, Quality q3

C103004 1.6 FIBER-REINFORCED POLYESTER (FRP)

ASTM D 3841, Type II, Grade 1

C103004 1.7 ACRYLIC SHEET

ASTM D 4802, Type III

C103004 1.8 POLYCARBONATE SHEET

SAE AMS 3611

C103004 1.9 EXTERIOR POST AND PANEL SIGNS

C103004 1.9.1 Posts and Panels

Provide one-piece extruded aluminum posts with not less than 0.125 inch (3.2 mm) wall thickness.  Posts shall permit attachment of panel framing system. Provide cap for each post.  Panel framing system shall consist of aluminum extrusions and interlocking track components designed to interlock with concealed fasteners.  Panels shall be fabricated of rectangular extruded tubular aluminum with a minimum wall thickness of 0.125 inches.  Panels shall be removable and interchangeable.  Posts shall be embedded in solid concrete foundation.

C103004 1.9.2 Illumination

Provide concealed lighting within panel framing members.  Provide T-12 slim-line lamps,.  Ballast shall be integrally mounted with high power factor and rated for use in up to minus 20 degrees F (minus 29 degrees C) ambient starting temperature.

C103005 LOCKERS

C103005 1.1 STEEL CLOTHING LOCKERS

C103005 1.1.1 FS AA-L-00486 (Rev J), enameled steel.

Provide ventilated, Single Tier Units (unless multi-tier permitted by Project Program), fully framed.  Provide galvanized or galvaneal shelves and bottoms for all lockers, and fully galvanized or galvaneal lockers in locker spaces adjoining shower rooms.  Provide full height door stiffeners.

C103006 SHELVING

Assemblies include all types of shelving with brackets and all supporting materials and finish, if required.

C103007 FIRE EXTINGUISHER CABINETS

Cabinet shall be constructed of 16 gauge cold-rolled steel door panel / front, and a 22 gauge cold-rolled steel tub.  Cabinet shall be fire-rated if located in a fire rated wall assembly, and have a full-length piano hinge, and baked enamel finish.  Provide a stainless steel cabinet door if cabinet is exposed to the environment. Size and locate fire extinguisher cabinets to encase extinguisher as required by NFPA 10 & 101.

C103008 COUNTERS

C103008 1.1 LAMINATE COVERED COUNTER TOPS

Fabricate with lumber and a core of exterior grade plywood (A-C Grade) or particleboard (ANSI A208.1, Grade 1-M-2 or better), glued and screwed to form an integral unit.  Bond laminated plastic under pressure to exposed surfaces using manufacturer’s recommended glue.

1. Countertops shall be constructed to meet "Custom" quality grade as defined in AWI Quality Standards.
2. Finish shall meet NEMA LD 3, Grade PF 42 for plastic laminate.
   

C103008 1.2 ACRYLIC COUNTER TOPS

Provide 100% acrylic counter tops for use in non-residential construction.

Solid surfacing material shall consist of 100% pure acrylic polymer, mineral fillers, and pigments. The material shall be homogenous, not coated or laminated. Superficial damage to a depth of 0.010 inch (.254 mm) shall be repairable by sanding or polishing.  Install with factory recommended fasteners/adhesives/sealant.  Provide the following performance characteristics:

1. Tensile strength, ASTM D 638:  5800 psi minimum
2. Hardness, ASTM D 2583:  Barcol Impressor 55 minimum
3. Flammability, ASTM E 84:  Class I/A, flame spread 25 maximum; smoke developed 30 maximum
4. Thermal Expansion, ASTM D 696:.00002 in/in/F maximum
5. Boiling water resistance, NEMA LD 3:  No effect
6. High temperature resistance, NEMA LD 3:  No effect
7. Liquid absorption, ASTM D 570 (24 hours):  0.10 percent maximum
8. Mold and mildew growth, ASTM G 21:  No growth, no effect
9. Bacteria growth, ASTM G 22:  No growth, no effect
10. Sanitation, NSF 51:  "Food Contact" approval for food area applications
11. Impact resistance, NEMA LD 3 (1/2 lb. ball drop): 1/4 inch material, 36 inch drop, no failure 1/2 inch material, 120 inch drop, no failure
    

C103009 CABINETS

This paragraph includes casework items that are permanently fixed in-place. Included are all cabinetry and millwork items with their associated accessories and anchoring devices.

C103009 1.1 WALL AND BASE CABINETS

Wall and base cabinets shall be of the same construction and appearance, with solid ends and frame fronts, or with frames all around.  Frames shall be not less than 3/4 inch by 1 1/2 inches (19 mm by 38 mm) hardwood.  All ends, bottoms, backs, and partitions shall be hardwood plywood.  Cabinet doors and drawer fronts shall be a minimum 3/4 inch (19 mm) of either plywood or medium density fiberboard cores with solid edge bands.

C103009 1.1.1 Quality Standards

Wall and base cabinets shall be constructed to meet "Custom" quality grade as defined in AWI Quality Standards, except where this specification exceeds AWI Custom.

C103009 1.1.2 Hardware

Provide cabinet hardware including two self-closing hinges for each door and two side-mounted metal drawer slides for each drawer and pulls for all doors and drawers as follows.  All cabinet hardware exposed to view shall be ANSI/BHMA 156.9, Grade 1, and comply with the following requirements:

1. Concealed Euro-Style, back mounted hinges with opening to 165 degrees and a self-closing feature at less than 90 degrees.
2. Drawer slides shall have a static rating capacity of 100 lbs. (444 N).
3. Provide adjustable shelving standards with shelf support hardware for wall cabinets.
4. Provide heavy-duty magnetic latch and door and drawer catch
   

C103009 1.1.3 Finish

Provide plastic laminate (NEMA LD3) or transparent finish with sealer and varnish as selected by Designer of Record.

C103010 CASEWORK

This paragraph includes all built-in premanufactured metal cabinetry for specialized functions such as labs, libraries, medical and dental facilities.  At a minimum, all casework shall conform to the following chart:

C103011 CLOSETS

This paragraph includes all built-in closets with associated work and finishes.

C103012 FIRESTOPPING PENETRATIONS

This paragraph covers fire-stopping assemblies to include sleeves, caulking and flashing.  See PTS Section D40, Fire Protection, for additional requirements.

C103012 1.1 FIRESTOPPING

Provide asbestos-free firestopping material capable of maintaining an effective barrier against flame, gases and temperature.  Provide non-combustible firestopping that is non-toxic to human beings during installation or during fire conditions.  Devices and equipment for firestopping service shall be UL FRD listed or FM P7825 approved for use with applicable construction, and penetrating items.

C103012 1.1.1 Fire Hazard Classification

Material shall have a flame-spread of 25 or less, a smoke developed rating of 50 or less when tested in accordance with UL 723 or UL listed and accepted.

C103012 1.1.2 Firestopping Rating

Firestopping materials shall be UL FRD listed or FM P7825 approved for "F" and "T" ratings at least equal to the fire-rating of the fire wall in which penetrated openings are to be protected.

C103013 SPRAYED FIRE-RESISTIVE MATERIALS

See PTS Section D40, Fire Protection, for additional requirements.

C103013 1.1 SPRAYED FIRE-RESISTIVE MATERIALS

C103013 1.1.1 Quality Assurance

A pre-installation conference shall be held with the manufacturer’s approved installer prior to the application of the sprayed fire-resistive materials.  See Paragraph C10 1.2 for field testing requirements for the fire-resistive material. Products provided shall not contain asbestos per 40 CFR 763.

C103013 1.1.2 Warranty

Contractor shall provide manufacturer's standard materials and workmanship warranty stating that the manufacturer agrees to repair or replace materials that fail within 2 years, or as required by the project program, from date of Substantial Completion.

C103013 1.1.3 Material Composition

Provide sprayed fire-resistive material consisting of factory-mixed, dry formulation of gypsum or Portland cement binders and light-weight mineral or synthetic aggregates mixed with water at the Project site, or provide sprayed-fiber fire-resistive material consisting of factory-mixed, dry formulation of inorganic binders, mineral fibers, fillers, and additives conveyed in a dry state by pneumatic equipment and mixed with water at a spray nozzle to form a damp, as-applied product.

C103013 1.1.4 Physical Properties

1. Dry Density: 15 lb/cubic foot (240 kg/cubic meter) for referenced fire-resistance design to attain the ratings indicated, per ASTM E 605.
2. Thickness: Provide minimum average thickness required for fire-resistance design indicated according to the following criteria, but not less than 0.375 inch (9 mm), per ASTM E 605:
   
   1) Where the referenced fire-resistance design lists a thickness of 1 inch (25 mm) or greater, the minimum allowable individual thickness of sprayed fire-restive material is the design thickness minus 0.25 inch (6 mm).
   
   2) Where the referenced fire-resistance design lists a thickness of less than 1 inch (25 mm) but more than 0.375 inch (9 mm), the minimum allowable individual thickness of sprayed fire-resistive material is the greater of 0.375 inch (9 mm) or 75 percent of the design thickness.
   
   3) No reduction in design thickness is permitted for those fire-resistance designs whose fire-resistance ratings were established at densities of less than 15 lb/cubic foot (240 kg/cubic meter).
3. Bond Strength: 150 lb/sq. ft. (7.2 kPa) minimum per ASTM E 736.
4. Compressive Strength: 5.21 lb/sq. in. (35.9 kPa) as determined per ASTM E 761.  Minimum thickness of sprayed fire-resistive material tested shall be 0.75 inch (19 mm) and minimum dry density shall be as specified, but not less than 15 lb/cubic foot (240 kg/cubic meter).
5. Corrosion Resistance: No evidence of corrosion per ASTM E 937.
6. Deflection: No cracking, spalling, or delaminating per ASTM E 759.
7. Effect of Impact on Bonding: No cracking, spalling, or delaminating per ASTM E 759.
8. Air Erosion: Maximum weight loss of 0.025 g/sq. foot (0.270 g/sq. meter) in 24 hours per ASTM E 859.
9. Fire-Test-Response Characteristics: Provide sprayed fire-resistive materials with the following surface-burning characteristics per ASTM E 84 by United Laboratories: flame-spread index of 10 or less and a smoke developed index of 0.
10. Fungal Resistance: No observed growth on specimens per ASTM G 21.

C103014 ENTRANCE FLOOR GRILLES AND MATS

Provide entrance mats at all entrances to the facility.  Provide recessed entrance mats at building entrances with enclosed vestibule and or surface applied entranceway mats or entranceway floor tiles at all other entrances. Entranceway mats and entranceway floor tile require the use of a transition edge where he mat adjoins other floor materials.  Mat system shall meet ASTM D-2047 coefficient of friction requirements for dry and wet surfaces. All portions of mat system shall comply with ASTM E 648, Class I for flammability and ASTM E 662 for smoke development of ≤ 450. Fasteners shall be non-corrosive screws and anchors for securing frames together to floors. Provide continuous vinyl bottom cushion to quiet clatter at recessed entrance mat systems.  Hinges shall be flexible aluminum or thermoplastic hinge retained in aluminum tread port, and allow debris and moisture to flow through recessed mat.  Provide ball and socket hinge for easy roll-up of recessed mat inserts for cleaning. Recessed entrance mat systems shall use either an aluminum or thermoplastic framework and shall have replaceable wearing surface inserts. Provide inserts as follows:

1. Carpet Inserts - Carpet insert fiber shall be colorfast, solution dyed, anti-static, anti-microbial, and waterproof.  Fiber shall be 100% nylon or polypropylene.  Each carpet fiber shall be bonded to rigid ply backing to prevent fraying and supplied in continuous splice-free lengths. Carpet shall be minimum of 30-oz./yd².
2. Vinyl or Rubber Inserts - Vinyl or rubber inserts shall be removable and be made from recycled materials wherever possible.  Inserts shall have serrated edges for scraping purposed or flexible abrasive grit tape, bonded to a rigid vinyl tread insert.
   

C103014 1.1 RECESSED MAT THERMOPLASTIC FRAME PROPERTIES

Thermoplastic frame shall be colorfast and UV-resistant.  Tensile strength of frame shall comply with ASTM D 638.  Tensile impact of frame shall comply with ASTM D 1822.  Flexural strength of frame shall comply with ASTM D 790.  Shore D hardness of frame shall comply with ASTM D 2240.  Rockwell R hardness of frame shall comply with ASTM D 785.  Coefficient of thermal expansion of frame shall comply with ASTM D 696.

C103014 1.2 RECESSED MAT ALUMINUM FRAME REQUIREMENTS

Aluminum frame and rail shall comply with ASTM B 221, alloy 6063-T5. Frame shall have butted corners and be factory coated with zinc chromate or manufacturer's standard protective finish where surfaces are in contact with concrete.  Provide standard mill finish, color anodized finish complying with AAMA 606.1, clear anodized finish complying with AAMA 607.1, or bronze complying with ASTM B455, alloy 385.

C103014 1.3 SURFACE MOUNTED/LOOSE-LAY ENTRANCE MATS

Loose-lay mats shall have beveled vinyl or rubber transition edge and shall have surface of carpet or vinyl/rubber surfaces.  Edges shall conform to ADA accessibility guideline 4.5.2, for loose-lay surface applications.  Mats shall be easily removed yet remain adhered to floor to prevent mat from moving as pressure from walking is applied. Do not use carpet inserts unless directed otherwise.

C103014 1.4 SURFACE APPLIED ENTRANCEWAY FLOOR TILE

Applied entranceway floor tiles shall be in the form of carpet tiles, carpet tiles with vinyl or rubber scrubbing surfaces, or tiles of thermoplastic scrubbing surfaces only.  Tiles shall be installed in areas where permanent mat is required but slab is not recessed to receive permanent recess mat.  Tiles shall be securely installed without obvious seams, cleanable, dimensionally stable, and with maximum finished tile thickness of 1/2" above finished floor line.  Carpet fibers shall 100% nylon or polypropylene, anti-static, anti-microbial, colorfast, solution dyed, mold and mildew resistant, and waterproof with minimum face weight of 30 oz/yd2.  Thermoplastic only tiles shall be PVC free and UV-resistant.

C103015 ORNAMENTAL METALWORK

Building components made from ornamental metals. Ornamental stair handrails are included in B1010 EXTERIOR STAIRS and PTS C20, Stairs.

C103090 OTHER INTERIOR SPECIALTIES

This paragraph covers other interior specialties not described by other assembly categories listed previously.

C103090 1.1 PROJECTION SCREEN

NOTE:  Choose the above-ceiling mounting for installation in highly finished conference rooms as required by the project program.

Motorized projection screen shall be wall, ceiling, or above ceiling mounting, and shall have a 120V motor that is lubricated for life, quick reversal type, has overload protector, integral gears, and preset accessible limit switches.  Screen shall be flame retardant, mildew resistant and have black masked borders.  Controls shall be wall mounted with wiring concealed within the wall construction.  Pull-down projection screens shall be provided in lieu of motorized projection screens as approved by the Activity, as specified in the project program.

C103090 1.2 OTHER INTERIOR SPECIALTIES

Also see PTS Sections C20 and C30 for additional interior specialties not specified here.

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